These technologies affect engine performance either directly or indirectly in a manner that reduces fuel consumption. For example, a significant portion of this chapter discusses the state of readiness, cost, and impact of reducing vehicle mass. Reducing mass reduces the energy necessary to move a vehicle, and thus reduces fuel consumption.
The complexity of substituting advanced, lightweight materials affects the redesign of a part or a subsystem, component manufacturing (including tooling and production costs), and joining, and raises interface issues that mixing different materials can pose. The term material substitution oversimplifies the complexity of introducing advanced materials, because seldom does one part change without changing others around it.
Advanced lightweight materials show great promise for reducing mass throughout a vehicle’s body structure and interior. Low-rolling-resistance tires and reduction of aerodynamic drag are also discussed as technologies that can lower tractive force and result in reduced fuel consumption.
Improvements in energy-drawing devices such as air conditioner compressors and power steering can reduce fuel consumption either by electrification or by improving their efficiency. New transmissions with more gears or that are continuously variable improve power train efficiency. All these options either reduce the demand for power from the engine or enable operating the engine at a more efficient point to reduce fuel consumption.
The committee considers car body design (aerodynamics and mass), vehicle interior materials (mass), tires, vehicle accessories (power steering and heating, ventilation, and air conditioning [HVAC] systems), and transmissions as areas of significant opportunity for achieving near-term, cost-effective reductions in fuel consumption.